The ultimate control of process and cost wins global trust
In the bicycle manufacturing industry, how to balance process precision and cost control is the key to market competitiveness. Over the past 20 years, we have successfully created high-quality, cost-effective bicycle products with precise production management and technological innovation, and exported them to more than 50 countries around the world, winning wide recognition.
- Precision manufacturing: error control within 0.1 mm
During the bicycle manufacturing process, the frame welding accuracy determines the stability of the entire vehicle. Our automated welding process controls the welding error within ±0.1mm to ensure the structural stability and durability of each vehicle. Compared with the ±0.5mm error of traditional manual welding, our technology increases the rigidity of the entire vehicle by 15%, greatly reducing the risk of deformation during riding.
In addition, we use CNC (computer numerical control) processing technology to ensure the dimensional accuracy of key components (such as the bottom bracket, front fork, and rear fork), reducing the assembly tolerance to 0.05mm, improving the overall riding comfort and stability.
- Increase production efficiency by 31% and reduce costs by 22%
Through the intelligent production management system (MES), we can monitor the operation status of the production line in real time, optimize the process flow, and reduce material waste.
- Automated welding: Reduce manual errors, increase production efficiency by 30%, and improve welding quality stability by 25%.
- Spraying automation: Adopt electrostatic spraying technology to improve coating adhesion by 40%, and reduce paint loss by 11% compared with traditional spraying.
- Production line optimization: Reduce repeated handling during assembly, reduce labor costs by 8%, and increase vehicle assembly speed by 20%.
- Comprehensive cost optimization: On the production side, we have reduced the production cost of each vehicle by 12% compared with traditional processes through supply chain optimization and automation equipment upgrades, while ensuring that quality does not decline.
- Strict testing to ensure a 40% increase in service life
Our products are exported to more than 50 countries around the world and must meet the high standards of different markets. To ensure quality, we conduct rigorous durability tests on our products, which are stricter than industry standards.
- Fatigue test: The frame must pass 100,000 high-intensity impact tests (industry standard 50,000 times) to ensure a load-bearing capacity of more than 150kg.
- Salt spray test: Ensure that the frame and components do not rust in a humid environment for more than 500 hours, which is 30% higher than the industry standard.
- Road simulation test: The entire vehicle must be ridden on a test machine that simulates complex road conditions to ensure structural stability and comfort.