As a leading OEM manufacturer specializing in mountain bikes, our facility combines advanced production technology with extensive industry experience to deliver high-quality bicycles to global clients. With a monthly production capacity exceeding 10,000 units, we cater to diverse market demands while maintaining strict quality control and operational efficiency. This article outlines our core production capabilities, technological infrastructure, and value-added services that establish us as a trusted partner in the cycling industry.
Advanced Manufacturing Infrastructure
Our 50,000-square-meter production facility houses state-of-the-art machinery and automated assembly lines designed for precision and scalability. The factory is divided into specialized zones for frame fabrication, component integration, quality testing, and packaging, ensuring streamlined workflows. Key equipment includes robotic welding systems for aluminum and carbon fiber frames, CNC machining centers for hub and bottom bracket production, and an automated powder coating line that provides durable, weather-resistant finishes. This infrastructure enables us to maintain consistent output while accommodating complex design specifications.
Material Sourcing and Component Integration
We prioritize the use of premium-grade materials, including aerospace aluminum alloys (6061 and 7075 series), high-tensile steel, and carbon fiber composites. Our supply chain partnerships with Tier 1 material suppliers ensure consistent raw material quality. For component integration, we collaborate with renowned brands such as Shimano, SRAM, and RockShox to offer clients options for drivetrain, suspension, and braking systems. Our engineers work closely with clients to optimize component compatibility and ensure seamless integration during the design phase.
Customization and Design Support
Our OEM services extend beyond mass production to include full-cycle product development. Our R&D team of 50+ engineers provides CAD modeling, finite element analysis (FEA) for frame stress testing, and prototyping services. Clients can choose from standardized frame geometries or request fully customized designs tailored to specific riding conditions (e.g., cross-country, downhill, or enduro). We also support branding customization, including color schemes, logos, and packaging design, to align with clients’ market positioning.
Quality Assurance Protocols
All products undergo a multi-stage quality inspection process:
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Raw Material Testing: Tensile strength and alloy composition verification -
In-Process Inspections: Dimensional accuracy checks at critical assembly stages -
Final Product Testing: -
100% functional testing of drivetrain and braking systems -
3D laser scanning for frame alignment precision -
Fatigue testing simulating 5,000km of off-road use -
Salt spray testing for corrosion resistance (500+ hours)
Our quality control systems are certified under ISO 9001 and EN ISO 4892-4 standards, ensuring compliance with international safety requirements.
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Production Flexibility and Lead Times
While our standard monthly capacity reaches 10,000+ units, we offer flexible order quantities to accommodate startups and established brands alike. Small batch orders (minimum 200 units) receive the same quality oversight as large-scale productions. Our average lead time is 45 days from design finalization to shipment, with expedited options available for urgent requirements. This flexibility is supported by a modular production system that allows rapid reconfiguration of assembly lines.
Sustainability Initiatives
Our facility implements eco-friendly manufacturing practices, including:
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Solar-powered energy generation (covering 40% of daily consumption) -
Closed-loop water cooling systems to reduce industrial water use -
Recycling programs for metal shavings and packaging materials -
Low-VOC powder coating technology to minimize air pollution
These initiatives align with EU REACH regulations and support clients’ sustainability goals without compromising product performance.
Global Logistics and Compliance
We provide end-to-end logistics solutions, including customs documentation, container loading supervision, and DDP (Delivered Duty Paid) shipping options. Our team stays updated on regional regulations (e.g., CPSC in the US, EN standards in Europe) to ensure market-specific compliance. Products are shipped via major ports in Ningbo and Shanghai, with typical transit times of 20-30 days to European and North American destinations.
Why Choose Our OEM Services?
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Proven Expertise: 15+ years of experience in mountain bike manufacturing -
Cost Efficiency: Competitive pricing achieved through bulk material procurement and automated production -
Technical Depth: In-house capabilities spanning frame design to final assembly -
Scalability: From 200-unit test batches to 10,000+ monthly volume orders -
After-Sales Support: Warranty management assistance and spare parts supply chains
By combining industrial-grade precision with client-centric flexibility, we empower brands to deliver high-performance mountain bikes to consumers worldwide. Our commitment to innovation and quality has established long-term partnerships with distributors, e-commerce platforms, and specialty bike retailers across 30+ countries.
*References:
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ISO 9001:2015 Quality Management Systems -
European Committee for Standardization (CEN) Technical Committee 154 -
International Bicycle Manufacturing Association (IBMA) Industry Reports -
ASTM F2716-13 Standard Safety Specifications for Bicycles*”